Unstable die head temperature | Check the heater function is normal |
Check the thermocouple position is correct | |
Die head throughput fluctuations | Adjust the die gap |
Regular cleaning of die head, screw and hilter | |
Non-uniform cooling air volume | Check air ring for dirt buildup or breakage |
Adjust air ring position | |
Check whether air pipe is damaged | |
The air flow in the factory is too fast | Do not let outdoor air directly enter the factory |
Extruder throughput instability | Cool down the hopper throat to avoid plastic blocking |
Replace the strainer meshes of Filter to avoid blocking | |
Matter of the formula |
Blow-up ratio | Use a smaller die head to increase the blow-up ratio |
Improper die design or scratches | Clear die impurities |
Fix scratches on the die head | |
Avoid seams by design | |
Material cracking | Change the material |
Turn down heating temperature | |
Inappropriate raw material formula | Select raw materials with suitable Melt Index (MI) |
Select compatible additives | |
Uneven gels mix | Use screw with a greater L/D |
Adjust the melt temperature | |
Use multi-layer strainer meshes for filter, or reduce the die gap, to improve back pressure |
Inappropriate ink | Choose the right ink |
Improper use of additives | Reduce the amount of additives |
Use the appropriate surface lubricant | |
Insufficient corona treatment | Increase the treatment voltage or wattage |
Reduce the take-up speed | |
Narrow the gap of the electrode | |
Raise the electrode treatment temperature | |
Air humidity too high | Reduce the air humidity |
ARE YOU STILL NOT SURE WHICH TYPE OF DIE HEAD YOU WANT TO BUY?
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NO.1, Yongning Road, Feiyun New District, Ruian City, Zhejiang